Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the Software
    • The User Interface
    • Part Workflow
    • The Machine Database
  • Cut
    • Basic Workflows
      • Part Workflow
        • Load Part
        • Sketch Mode
        • Measure
        • Modifying Laser Part
        • Nesting
        • Sequence Navigator
        • NC Code Generation
      • Job workflow
        • Create Job
        • Set Laser Technology Table (LTT)
        • Nesting
        • Automatic Part Placement
        • Manual Part Placement
    • Advanced Topics
      • Geometry Import Options
      • Advanced Tooling Options
        • Editing Microjoints
        • TwinLine
        • FlyLine
        • Dimple Approach
        • Remainder Sheets
        • Pie-Slug Circular Holes
        • Avoid Retooling Pierces
        • Finishing Rules
        • Clone LTT
      • Advanced Nesting Features
        • Mirrored Parts
        • Find a Part in Nest Layout
        • Filler parts in Nest Layout
      • Advanced Tooling Optimization
        • Contour Quality
        • Optimizing Stability with Scrap Cutting
        • Optimizing Tilting Behaviour
        • Space Out Slice Cuts to Avoid Collision
        • Minimize Number of Different Layouts
        • Dynamic Level Setting
      • Advanced Menu Options
        • Context Sensitive Menus
        • Hierarchy of Settings
        • Multi-Selections
        • CSV Output
      • Manual Sheet Slicing Cuts
      • Text on Parts
    • Application Settings
      • Cut CAM
        • Layout
          • Nest Settings
          • Sheet
          • Sheet Handling
          • Skeleton Cuts
          • Work Support
        • Laser CAM
          • Sequence
      • Cut Outputs
      • Cut View
  • Bend
    • Basic Steps of Flux Bend
    • Basic Workflow
      • The Main Panel
      • The Workflow Panel
      • Batch processing
      • Modifying the Geometry
      • The Bend Navigator
      • Editing the Bend Solution
        • Editing a Bend
        • Changing the Bending Sequence
        • Editing a Tool Mount
        • Editing a Bend Setup
        • Editing the Back-Gauges
        • Angle Measurement
        • Using a Pre-Bend
        • Editing multiple mounts
        • Adding a Tooling station
      • Recomputing the Bend Solution
      • Generating Bend Outputs
      • Export Bend Report
    • Design of bend parts
      • Min Radius and Flange Length
      • Corner Design
      • Bending Tolerances
      • Selection of Tools
    • Advanced Workflow
      • Preparation of Bend Parts
        • Preparing a 2D drawing
        • Editing a Drawing
        • Add Bending Information as Text to DXF
        • Measuring and changing Outer Dimension
        • Preparing 3D models
        • Preparing an Assembly
        • Component Detection
        • Form Detection
      • Edit Tools
        • Changing Tool Map
        • Change Tool Segmentation
        • Editing Tool-mount Segments
        • Adding a Gap into the Tool
        • Use a Double-V Adapter
        • Tool Priority
        • Creating a Tool
      • Using Bend Deductions
      • Control Visibility
      • Comment Section in Bend Panel
      • Tools/Machine Tonnage Check
    • Settings
      • Application Settings
        • Bend CAM
          • Bend Outputs
          • Bend View
          • Bend Cell
      • Database Settings
        • Materials
        • Machines
        • Bend Tools
        • Bend Deductions
        • Bend grippers
        • Forms/Components
      • Bend Settings
      • Machine Defaults
  • Robotic Bending
    • Overview of Robotic Bending
    • Basic Steps of Robotic Bending
    • Workflow
      • Part Pickup
        • Pickup from a Pallet
        • Pickup from a Dispenser
      • Insertion Strategy
      • Bending Strategy
      • Regripping (RG) Stations
        • Re-Grip Stations
        • Methods of Regripping
        • Adding ReGrip
        • Modify ReGrip Position
        • Remove ReGripping
        • Regrip with a Jaw Gripper
        • Gripper Panel & Suction Panel
      • Extraction Strategy
      • Part Deposit
        • Adapt Part Deposit
        • Adding Parts & Stacks
          • Deposit Panel
          • Add Separator Sheets
          • Lock Part-Rest
          • Repeat Grid Field
          • Deposit Sequence
        • Deposit Pattern Types
      • Waypoints
        • Adapt WayPoints
        • Display Waypoints
        • Simulate Waypoints
        • Modify WayPoints
        • Properties of Waypoints
    • Advanced Topics
      • Cell Configuration
        • Track Setup
        • Gripper Inventory
        • BendCell settings
      • Gripper Configuration
        • Create/ Edit a Gripper
        • Import Gripper from DXF
    • Troubleshooting Bend Errors
      • Part Pickup Error
      • Collisions with Machine
      • Overtravel of Axis
      • Modifications of Waypoints
      • Collisions while Insertion and Extraction
  • Fold
    • Switching to Fold CAM
    • The Fold View
    • Editing Operations
      • Editing a Bend-Op
      • Editing a Side/Section
      • Changing the Sequence
      • Editing the Blank-holders
      • Editing the Gauging
      • Editing the Blades
      • Editing the Loading
      • Editing the Unloading
    • Tool Management
    • Fold CAM Summary
  • Generic Application Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Environment
    • Import/Export
  • Flux Reports
    • Report Designer
    • Fields, Pictures and Tables
    • Bands (sub-reports)
    • Labels, Bitmaps and Shapes
  • Appendix
    • Supported 3D Formats
    • Separator Sheet DXF
Fold
/
The Fold View

The Fold View

When you switch to the Fold CAM mode, the workspace displays the folding view. This shows a 3D image of the panel-bender with the workpiece, and it looks like this:

Fold View

The panel bender is a large machine with a table that is typically longer than 3 meters. Displaying the entire machine would dwarf the workpiece and make it difficult to visualize the folding process. Thus, the folding view displays an abbreviated view of the machine. Various elements like the folding blades and lower blank holders are displayed only to the lengths required to cover the region of interest. Only the pieces of the upper blank-holders that are actually used for processing are displayed. Only some spars of the support table and some of the part manipulators are displayed. This abbreviated view makes it easier to follow the actual processing.

C-Frame

The C-Frame on which the blades are mounted is not usually displayed in the 3D view, since it would obstruct most of the view of the folding operations. However, when you rotate the 3D view to align it to an end-on orientation, the C-Frame is displayed as an outline (see image alongside). This makes it easy to see how the part geometry fits in relation with the C-Frame. When you rotate the 3D view into a different orientation, the C-frame is hidden.

The Fold Navigator

When you are in the folding view, the Fold Navigator panel appears along the top edge of the Flux window. This navigator provides a quick way to navigate through various bend operations, and also an instant view into various status-checks for every bend. It provides controls to view or stop the folding simulation. Here is an example of how the fold navigator looks:

Navigator

The navigator displays different colors for bends that have some warnings or errors. The current bend is displayed with an outlined box, and the thick dark lines between some bends represent side boundaries (where the operator has to rotate the part around to continue processing).

Simulation controls

When you move the mouse near the fold navigator, simulation controls appear.

Controls
  • The slider can be used to move the current bend through various phases of the folding operation (feed part to bending position, clamp with blank-holder, move folding blade, etc). As the slider is moved, the tool-tip displays the current phase of folding, and various parts of the machine move in the simulation. If there are any collisions, those parts are colored red to clearly highlight the collision.

  • The play controls near the left can be used to start the simulation, stop it, or rewind to the beginning. (Tip: You can also press Space to start or stop playing the fold simulation).

  • The play one button can be used to play just one bend; use this repeatedly to view the simulation of all the bends. (Tip: you can press Ctrl+Space to play just one bend).

  • The downward facing chevron near the middle can be used to expand the fold navigator, displaying more detailed information about the errors and warnings for various bends. (Tip: you can also press Z to expand/collapse the fold navigator display).

Fold navigator: expanded view

When you open the fold navigator by clicking the open button, or by pressing the Z key, this is how it looks:

Navigator Open

For each bend, the navigator now displays a set of status icons. Each colored icon represents an error or a warning. Moving the mouse over the colored cell displays some more information about what the error or warning is (as you can see in the picture above).

Clicking on an cell that displays an error positions the simulation so that the error is immediately obvious. For example, clicking on a cell that displays a blade-crash error moves the simulation to the stage of the simulation where the blade crashes with the workpiece.

Status Icons

There are several different status icons displayed in different rows of the Fold Navigator. The sections below explain the meanings of these icons. Note that you can always get more information about what an icon means by just moving the mouse over the icon.

The Flange row

The Flange row of the fold navigator displays information about intra-part collisions (one flange of the model colliding with another). Flux will try to avoid this where possible by altering the sequence. These are the icons you may see in the Flange row:

Icon

Meaning

correct

No error, status OK

explosion

A flange-flange collision happens during the bending

skipped bend

This bend has been skipped (no processing for this bend)

The Gauging row

The Gauging row of the fold navigator displays the gauging status. Since gauging is only used for the first bend in a side, all the other bends in a side will display a hollow circle icon (indicating that this bend requires no gauging operation).

Icon

Meaning

correct

No error, gauging correctly computed

explosion

Error: The back-gauge collides with the part during gauging

exclaim

Error: Gauging could not be computed for this side

missing

Information: This is not the first bend in this side; it does not require gauging

The Blank-holder row

This row of the fold navigator displays status information about the blank-holder. These are the possible errors or warning icons you may see in this column. Some icons are used both for errors or warnings, and the distinction between the two is made based on the background color of the cell (yellow for warnings, orange-red for errors).

Icon

Meaning

correct

No error - blank holder is correctly computed, and has no collisions

explosion

Error: The part collides with the blank-holder
Warning: The part collides with the blank-holder during over-bending

span short

Error: The blank-holder span is too short (there is more than about 10mm of overhang of the bend-line beyond the blank-holder)
Warning: The blank-holder span is slightly short (there is between 5 to 10 mm of overhang of the bend-line beyond the blank-holder)

enw tool

Information: This bend uses an ENW tool (moving the mouse over the cell provides more details)

The Blade row

This row provide information about the folding blade used for this bend. The list below shows the possible icons you may see in this column:

Icon

Meaning

correct

No error - the folding blade is correctly computed, and has no collisions

explosion

Error: The part collides with the folding blade

span short

Error: The blade length span is too short (there is more than about 10mm of overhang of the bend-line beyond the blade). This happens only when using a ZBW blade.+ Warning: The blade length is slightly short (there is between 5 to 10 mm of overhang of the bend-line beyond the blade).

airgap

Warning: A non-standard air-gap is being used to avoid a blade collision

overtravel

Error: ZBW carrier overtravel beyond axis limits

overload

Error: Overload - the required bending force is too high (the air-gap may need to be increased)

The Part handling row

This row displays information about the status of part-handling using the vacuum grippers or magnetic grippers. These are the icons that could be displayed here:

Icon

Meaning

correct

No problems noted with the part handling

explosion

Error: The part collides with the support table (for example, there is a downward flange that would protrude down into the support table)

front grip

Information: The part is gripped with the front-face of the gripper

bottom grip

Information: The part is gripped with the bottom-face of the gripper

weak grip

Warning: The gripper may have only a marginal overlap with the part

invalid grip

Error: No gripping could be computed - there was no surface of the part that was suitable to position the gripper on.

flip vertical

Warning: The part needs to be flipped over by the operator at the start of this side

hand

The part needs to be manually extracted at the end of this side (the automatic extraction by the gripper is not possible because of the part fouling with the blank-holder)

As you make changes in the blank-holder, blades, gripper or back-gauge configurations, the fold navigator is immediately updated with the new status. This immediate feedback makes it very easy to experiment with different configurations without having to issue a recompute command each time.

Contents

  • The Fold Navigator
  • Simulation controls
  • Fold navigator: expanded view
  • Status Icons
  • The Flange row
  • The Gauging row
  • The Blank-holder row
  • The Blade row
  • The Part handling row
Switching to Fold CAM Editing Operations

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