Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the Software
    • The User Interface
    • Part Workflow
    • The Machine Database
  • Cut
    • Basic Workflows
      • Part Workflow
        • Load Part
        • Sketch Mode
        • Measure
        • Modifying Laser Part
        • Nesting
        • Sequence Navigator
        • NC Code Generation
      • Job workflow
        • Create Job
        • Set Laser Technology Table (LTT)
        • Nesting
        • Automatic Part Placement
        • Manual Part Placement
    • Advanced Topics
      • Geometry Import Options
      • Advanced Tooling Options
        • Editing Microjoints
        • TwinLine
        • FlyLine
        • Dimple Approach
        • Remainder Sheets
        • Pie-Slug Circular Holes
        • Avoid Retooling Pierces
        • Finishing Rules
        • Clone LTT
      • Advanced Nesting Features
        • Mirrored Parts
        • Find a Part in Nest Layout
        • Filler parts in Nest Layout
      • Advanced Tooling Optimization
        • Contour Quality
        • Optimizing Stability with Scrap Cutting
        • Optimizing Tilting Behaviour
        • Space Out Slice Cuts to Avoid Collision
        • Minimize Number of Different Layouts
        • Dynamic Level Setting
      • Advanced Menu Options
        • Context Sensitive Menus
        • Hierarchy of Settings
        • Multi-Selections
        • CSV Output
      • Manual Sheet Slicing Cuts
      • Text on Parts
    • Application Settings
      • Cut CAM
        • Layout
          • Nest Settings
          • Sheet
          • Sheet Handling
          • Skeleton Cuts
          • Work Support
        • Laser CAM
          • Sequence
      • Cut Outputs
      • Cut View
  • Bend
    • Basic Steps of Flux Bend
    • Basic Workflow
      • The Main Panel
      • The Workflow Panel
      • Batch processing
      • Modifying the Geometry
      • The Bend Navigator
      • Editing the Bend Solution
        • Editing a Bend
        • Changing the Bending Sequence
        • Editing a Tool Mount
        • Editing a Bend Setup
        • Editing the Back-Gauges
        • Angle Measurement
        • Using a Pre-Bend
        • Editing multiple mounts
        • Adding a Tooling station
      • Recomputing the Bend Solution
      • Generating Bend Outputs
      • Export Bend Report
    • Design of bend parts
      • Min Radius and Flange Length
      • Corner Design
      • Bending Tolerances
      • Selection of Tools
    • Advanced Workflow
      • Preparation of Bend Parts
        • Preparing a 2D drawing
        • Editing a Drawing
        • Add Bending Information as Text to DXF
        • Measuring and changing Outer Dimension
        • Preparing 3D models
        • Preparing an Assembly
        • Component Detection
        • Form Detection
      • Edit Tools
        • Changing Tool Map
        • Change Tool Segmentation
        • Editing Tool-mount Segments
        • Adding a Gap into the Tool
        • Use a Double-V Adapter
        • Tool Priority
        • Creating a Tool
      • Using Bend Deductions
      • Control Visibility
      • Comment Section in Bend Panel
      • Tools/Machine Tonnage Check
    • Settings
      • Application Settings
        • Bend CAM
          • Bend Outputs
          • Bend View
          • Bend Cell
      • Database Settings
        • Materials
        • Machines
        • Bend Tools
        • Bend Deductions
        • Bend grippers
        • Forms/Components
      • Bend Settings
      • Machine Defaults
  • Robotic Bending
    • Overview of Robotic Bending
    • Basic Steps of Robotic Bending
    • Workflow
      • Part Pickup
        • Pickup from a Pallet
        • Pickup from a Dispenser
      • Insertion Strategy
      • Bending Strategy
      • Regripping (RG) Stations
        • Re-Grip Stations
        • Methods of Regripping
        • Adding ReGrip
        • Modify ReGrip Position
        • Remove ReGripping
        • Regrip with a Jaw Gripper
        • Gripper Panel & Suction Panel
      • Extraction Strategy
      • Part Deposit
        • Adapt Part Deposit
        • Adding Parts & Stacks
          • Deposit Panel
          • Add Separator Sheets
          • Lock Part-Rest
          • Repeat Grid Field
          • Deposit Sequence
        • Deposit Pattern Types
      • Waypoints
        • Adapt WayPoints
        • Display Waypoints
        • Simulate Waypoints
        • Modify WayPoints
        • Properties of Waypoints
    • Advanced Topics
      • Cell Configuration
        • Track Setup
        • Gripper Inventory
        • BendCell settings
      • Gripper Configuration
        • Create/ Edit a Gripper
        • Import Gripper from DXF
    • Troubleshooting Bend Errors
      • Part Pickup Error
      • Collisions with Machine
      • Overtravel of Axis
      • Modifications of Waypoints
      • Collisions while Insertion and Extraction
  • Fold
    • Switching to Fold CAM
    • The Fold View
    • Editing Operations
      • Editing a Bend-Op
      • Editing a Side/Section
      • Changing the Sequence
      • Editing the Blank-holders
      • Editing the Gauging
      • Editing the Blades
      • Editing the Loading
      • Editing the Unloading
    • Tool Management
    • Fold CAM Summary
  • Generic Application Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Environment
    • Import/Export
  • Flux Reports
    • Report Designer
    • Fields, Pictures and Tables
    • Bands (sub-reports)
    • Labels, Bitmaps and Shapes
  • Appendix
    • Supported 3D Formats
    • Separator Sheet DXF
Cut
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Advanced Topics
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Advanced Tooling Optimization
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Optimizing Stability with Scrap Cutting

Optimizing Stability with Scrap Cutting

Holes can be scrap cut automatically without any manual input using finishing rules. Scrap cutting will help you reduce the collision risk by cutting larger cutouts. With an overlay of several rules, you could avoid having small holes affected by the finishing rule.

Scrapping a Hole by Slicing

It is possible to generate tool to slice and destroy a hole. The hole is sliced into smaller pieces, which can then drop through the slats. You can create this tooling from the 'Contour' editor (the same editor from where you can add and remove wirejoints) to a contour. These options are available only for closed inner contours.

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Create Scrap Tooling: Click on this tooling to create tooling that slices the hole into smaller pieces. Any existing micro-joints on the contour will be removed. It is because a contour that is wirejointed cannot be scrapped. Conversely, if you add a wirejoint to a contour that is scrapped, the software will automatically delete the scrap tooling.

Delete Scrap Tooling: This deletes existing scrap tooling for the selected contour. This button is enabled only if the contour has any existing scrap tooling assigned to it. Below, you can see a circle hole being scrapped into smaller pieces with a grid.

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The above parameters control this tooling scrap grid cell width.

This is the width of each cell in the grid that is created by the tooling. The value entered here must be such that the resultant square is guaranteed to fall through the slats, irrespective of its position.

There are two ways to define the scrap cutting:

  1. within the part

  2. on a complete nest

The manual way to implement scrap cutting into a job:

Click on the contour you want to toggle this setting. Then, the Laser Cut menu will appear. Further, you have to open the Contour menu and from there select Scrap Cut.

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Here, you get access to the most important settings you want to apply to your part.

Option Description

Delete

Use delete in order to remove an existent scrap cut.

Condition

Select the desired condition of your scrap cut.

  1. Large

  2. Medium

  3. Small

  4. Vaporize

  5. Mark

  6. Dot-Mark

Approach length

This is the distance of the pierce point (for the step cuts) from the actual contour. After piercing, the laser will approach the contour and then, at an appropriate distance (determined by the kerf width and slope of the contour at that place), makes a 180 turn and continue cutting the stairs that start at that level.

Grid Size

The lower the number, the more grids you get.

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The automatic way to implement scrap cut into a job:

There is a second way to implement a scrap cut to your part or to your whole job via finishing rules. In order to follow that, you’ll need to work with the finishing rules. You can find these settings by clicking Settings → Cut Settings. You need then to add the scrap cut as a new finishing rule. You can proceed like that by pressing the " " button and then select cut up scrap.

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The final step is to update the changes made by recomputing the tooling.

Shortcut key is A.

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Contents

  • Scrapping a Hole by Slicing
  • The manual way to implement scrap cutting into a job:
  • The automatic way to implement scrap cut into a job:
Contour Quality Optimizing Tilting Behaviour

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