Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the Software
    • The User Interface
    • Part Workflow
    • The Machine Database
  • Cut
    • Basic Workflows
      • Part Workflow
        • Load Part
        • Sketch Mode
        • Measure
        • Modifying Laser Part
        • Nesting
        • Sequence Navigator
        • NC Code Generation
      • Job workflow
        • Create Job
        • Set Laser Technology Table (LTT)
        • Nesting
        • Automatic Part Placement
        • Manual Part Placement
    • Advanced Topics
      • Geometry Import Options
      • Advanced Tooling Options
        • Editing Microjoints
        • TwinLine
        • FlyLine
        • Dimple Approach
        • Remainder Sheets
        • Pie-Slug Circular Holes
        • Avoid Retooling Pierces
        • Finishing Rules
        • Clone LTT
      • Advanced Nesting Features
        • Mirrored Parts
        • Find a Part in Nest Layout
        • Filler parts in Nest Layout
      • Advanced Tooling Optimization
        • Contour Quality
        • Optimizing Stability with Scrap Cutting
        • Optimizing Tilting Behaviour
        • Space Out Slice Cuts to Avoid Collision
        • Minimize Number of Different Layouts
        • Dynamic Level Setting
      • Advanced Menu Options
        • Context Sensitive Menus
        • Hierarchy of Settings
        • Multi-Selections
        • CSV Output
      • Manual Sheet Slicing Cuts
      • Text on Parts
    • Application Settings
      • Cut CAM
        • Layout
          • Nest Settings
          • Sheet
          • Sheet Handling
          • Skeleton Cuts
          • Work Support
        • Laser CAM
          • Sequence
      • Cut Outputs
      • Cut View
  • Bend
    • Basic Steps of Flux Bend
    • Basic Workflow
      • The Main Panel
      • The Workflow Panel
      • Batch processing
      • Modifying the Geometry
      • The Bend Navigator
      • Editing the Bend Solution
        • Editing a Bend
        • Changing the Bending Sequence
        • Editing a Tool Mount
        • Editing a Bend Setup
        • Editing the Back-Gauges
        • Angle Measurement
        • Using a Pre-Bend
        • Editing multiple mounts
        • Adding a Tooling station
      • Recomputing the Bend Solution
      • Generating Bend Outputs
      • Export Bend Report
    • Design of bend parts
      • Min Radius and Flange Length
      • Corner Design
      • Bending Tolerances
      • Selection of Tools
    • Advanced Workflow
      • Preparation of Bend Parts
        • Preparing a 2D drawing
        • Editing a Drawing
        • Add Bending Information as Text to DXF
        • Measuring and changing Outer Dimension
        • Preparing 3D models
        • Preparing an Assembly
        • Component Detection
        • Form Detection
      • Edit Tools
        • Changing Tool Map
        • Change Tool Segmentation
        • Editing Tool-mount Segments
        • Adding a Gap into the Tool
        • Use a Double-V Adapter
        • Tool Priority
        • Creating a Tool
      • Using Bend Deductions
      • Control Visibility
      • Comment Section in Bend Panel
      • Tools/Machine Tonnage Check
    • Settings
      • Application Settings
        • Bend CAM
          • Bend Outputs
          • Bend View
          • Bend Cell
      • Database Settings
        • Materials
        • Machines
        • Bend Tools
        • Bend Deductions
        • Bend grippers
        • Forms/Components
      • Bend Settings
      • Machine Defaults
  • Robotic Bending
    • Overview of Robotic Bending
    • Basic Steps of Robotic Bending
    • Workflow
      • Part Pickup
        • Pickup from a Pallet
        • Pickup from a Dispenser
      • Insertion Strategy
      • Bending Strategy
      • Regripping (RG) Stations
        • Re-Grip Stations
        • Methods of Regripping
        • Adding ReGrip
        • Modify ReGrip Position
        • Remove ReGripping
        • Regrip with a Jaw Gripper
        • Gripper Panel & Suction Panel
      • Extraction Strategy
      • Part Deposit
        • Adapt Part Deposit
        • Adding Parts & Stacks
          • Deposit Panel
          • Add Separator Sheets
          • Lock Part-Rest
          • Repeat Grid Field
          • Deposit Sequence
        • Deposit Pattern Types
      • Waypoints
        • Adapt WayPoints
        • Display Waypoints
        • Simulate Waypoints
        • Modify WayPoints
        • Properties of Waypoints
    • Advanced Topics
      • Cell Configuration
        • Track Setup
        • Gripper Inventory
        • BendCell settings
      • Gripper Configuration
        • Create/ Edit a Gripper
        • Import Gripper from DXF
    • Troubleshooting Bend Errors
      • Part Pickup Error
      • Collisions with Machine
      • Overtravel of Axis
      • Modifications of Waypoints
      • Collisions while Insertion and Extraction
  • Fold
    • Switching to Fold CAM
    • The Fold View
    • Editing Operations
      • Editing a Bend-Op
      • Editing a Side/Section
      • Changing the Sequence
      • Editing the Blank-holders
      • Editing the Gauging
      • Editing the Blades
      • Editing the Loading
      • Editing the Unloading
    • Tool Management
    • Fold CAM Summary
  • Generic Application Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Environment
    • Import/Export
  • Flux Reports
    • Report Designer
    • Fields, Pictures and Tables
    • Bands (sub-reports)
    • Labels, Bitmaps and Shapes
  • Appendix
    • Supported 3D Formats
    • Separator Sheet DXF
Robotic Bending
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Workflow
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Extraction Strategy

Extraction Strategy

The extraction strategy defines the movement of the part after the bending process. Depending on the part geometry, different types of extraction strategies are available. In Flux RoboBend, a suitable solution is automatically offered, which can be changed if necessary. Below mentioned menus are used for adjusting the extraction strategy.

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Standard Extraction

This is the most common extraction method. The part is lifted up and then extracted in X direction.

  • Opening: The beam opening.

  • Part lift: The part is lifted up from the bending position by this amount, before being extracted back.

Standard Extraction + Up with Ram

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The Up with Ram checkbox is available for many of the extraction methods. For some of the extraction methods this is automatically assumed, and cannot be switched OFF. If this is set, then the part moves up along with the ram. So the Part lift setting is not required (it is similar to the beam opening).

Part lower: After traveling up with the ram, the part is then lowered down by this amount before being extracted back.

No Extraction

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The No extraction strategy means that the part is not actually extracted out of the beam. Instead, the part directly proceeds to the next bend with just a pitch rotation to align it for bending. It can be used only when the two bends are adjacent bends on the same side of the part (no part turn required).

This strategy can also be combined with the Up with Ram setting.

Below is another example of the No extraction strategy. In this example, the part is moving backward between bend 1 and bend 2.

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Left, Right Extractions

The Left and Right extraction strategies extract the part by first moving it sideways until the part clears the punch/die station. Then the part is extracted out in the X direction. The image below shows examples of both.

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Side shift: This parameter controls the movement of the part in the Z direction before it is extracted out.

The Left and Right extraction methods can be combined with the Up with Ram switch, as shown by the image above right. Here, the Right extraction method also uses Up with Ram - you can see that the Part lower parameter is introduced to control how much the part is lowered, after traveling up with the beam and before the sideways extraction.

Unhook Extraction

The Unhook extraction strategy is used to unhook a flange from the recess of a gooseneck punch. The part is lifted up with the beam, then it slides forward following the angle of the punch. Then it is lowered and extracted out.

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Slide: This is the distance the part is slid forward and down, following the angle of the punch.

Part lower: The distance the part is lowered after the forward slide.

Swivel Extraction

The Swivel strategy is used to extricate a part where the side flanges are tucked into the shoulder recess of a punch. The extraction requires several stages as shown below, and is controlled using multiple parameters:

Slide: The distance the part is slid forward and down, following the angle of the punch.

Pitch: The part is tilted back (pitched) with the center of rotation close to the tip of the punch, until it is lying a bit more flat, in preparation for the next swivel step.

Swivel: The part is rotated about the wrist axis to release the punch tips form the overhanging flanges.

Part lower: The rotated part is lowered to clear the punch (in the next step, it is retracted back).

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Tilt-Back Lower Extraction

The Tilt-Back Lower strategy is used to extracts a part with Up with Ram option enabled and Lower the part make it free from the Ram and the Die to avoid collision.

Opening: The beam opening to make enough space for the part to lower down

Part lower: The rotated part is lowered to clear the punch (in the next step, it is retracted back.

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Slide Back

This extraction pattern is useful in extracting parts with tall flanges that are too tall to be removed out straight even with the beam at full opening. The part goes up with the beam, then moves down slightly and is extracted by a diagonal movement (similar to the unhook extraction, but moving backwards or towards the operator, instead of into the machine).

Part lower: The part is lowered by this amount before the backwards slide starts.

Slide: The part is extracted diagonally down and forward by this amount until the top clears the bottom of the punch, and then it is removed out.

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This extraction can be performed with the Up with Ram switch set on or off. Accordingly you get the option to set the Part lift or the Part lower setting, before the slide-out.
In all these extraction methods, there are various parameters that are editable.

As you focus on these parameters to edit them an explanatory tooltip is displayed that helps you understand the meaning of the parameter. More importantly, the simulation is positioned at the appropriate stage, so any changes you make to the parameter are immediately visible on screen. The image below shows how the simulation automatically steps through different stages as you edit different parameters. Simulation phase is displayed at the bottom of the images.

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As you change these parameters, any collision or over travel alarms that occur are displayed immediately, so it is easy to adjust these parameters in a very interactive manner.

Contents

  • Standard Extraction
  • Standard Extraction + Up with Ram
  • No Extraction
  • Left, Right Extractions
  • Unhook Extraction
  • Swivel Extraction
  • Tilt-Back Lower Extraction
  • Slide Back
Gripper Panel & Suction Panel Part Deposit

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