Flux Reference Manual

  • Welcome to Flux
  • Introduction
    • Installing the Software
    • The User Interface
    • Part Workflow
    • The Machine Database
  • Cut
    • Basic Workflows
      • Part Workflow
        • Load Part
        • Sketch Mode
        • Measure
        • Modifying Laser Part
        • Nesting
        • Sequence Navigator
        • NC Code Generation
      • Job workflow
        • Create Job
        • Set Laser Technology Table (LTT)
        • Nesting
        • Automatic Part Placement
        • Manual Part Placement
    • Advanced Topics
      • Geometry Import Options
      • Advanced Tooling Options
        • Editing Microjoints
        • TwinLine
        • FlyLine
        • Dimple Approach
        • Remainder Sheets
        • Pie-Slug Circular Holes
        • Avoid Retooling Pierces
        • Finishing Rules
        • Clone LTT
      • Advanced Nesting Features
        • Mirrored Parts
        • Find a Part in Nest Layout
        • Filler parts in Nest Layout
      • Advanced Tooling Optimization
        • Contour Quality
        • Optimizing Stability with Scrap Cutting
        • Optimizing Tilting Behaviour
        • Space Out Slice Cuts to Avoid Collision
        • Minimize Number of Different Layouts
        • Dynamic Level Setting
      • Advanced Menu Options
        • Context Sensitive Menus
        • Hierarchy of Settings
        • Multi-Selections
        • CSV Output
      • Manual Sheet Slicing Cuts
      • Text on Parts
    • Application Settings
      • Cut CAM
        • Layout
          • Nest Settings
          • Sheet
          • Sheet Handling
          • Skeleton Cuts
          • Work Support
        • Laser CAM
          • Sequence
      • Cut Outputs
      • Cut View
  • Bend
    • Basic Steps of Flux Bend
    • Basic Workflow
      • The Main Panel
      • The Workflow Panel
      • Batch processing
      • Modifying the Geometry
      • The Bend Navigator
      • Editing the Bend Solution
        • Editing a Bend
        • Changing the Bending Sequence
        • Editing a Tool Mount
        • Editing a Bend Setup
        • Editing the Back-Gauges
        • Angle Measurement
        • Using a Pre-Bend
        • Editing multiple mounts
        • Adding a Tooling station
      • Recomputing the Bend Solution
      • Generating Bend Outputs
      • Export Bend Report
    • Design of bend parts
      • Min Radius and Flange Length
      • Corner Design
      • Bending Tolerances
      • Selection of Tools
    • Advanced Workflow
      • Preparation of Bend Parts
        • Preparing a 2D drawing
        • Editing a Drawing
        • Add Bending Information as Text to DXF
        • Measuring and changing Outer Dimension
        • Preparing 3D models
        • Preparing an Assembly
        • Component Detection
        • Form Detection
      • Edit Tools
        • Changing Tool Map
        • Change Tool Segmentation
        • Editing Tool-mount Segments
        • Adding a Gap into the Tool
        • Use a Double-V Adapter
        • Tool Priority
        • Creating a Tool
      • Using Bend Deductions
      • Control Visibility
      • Comment Section in Bend Panel
      • Tools/Machine Tonnage Check
    • Settings
      • Application Settings
        • Bend CAM
          • Bend Outputs
          • Bend View
          • Bend Cell
      • Database Settings
        • Materials
        • Machines
        • Bend Tools
        • Bend Deductions
        • Bend grippers
        • Forms/Components
      • Bend Settings
      • Machine Defaults
  • Robotic Bending
    • Overview of Robotic Bending
    • Basic Steps of Robotic Bending
    • Workflow
      • Part Pickup
        • Pickup from a Pallet
        • Pickup from a Dispenser
      • Insertion Strategy
      • Bending Strategy
      • Regripping (RG) Stations
        • Re-Grip Stations
        • Methods of Regripping
        • Adding ReGrip
        • Modify ReGrip Position
        • Remove ReGripping
        • Regrip with a Jaw Gripper
        • Gripper Panel & Suction Panel
      • Extraction Strategy
      • Part Deposit
        • Adapt Part Deposit
        • Adding Parts & Stacks
          • Deposit Panel
          • Add Separator Sheets
          • Lock Part-Rest
          • Repeat Grid Field
          • Deposit Sequence
        • Deposit Pattern Types
      • Waypoints
        • Adapt WayPoints
        • Display Waypoints
        • Simulate Waypoints
        • Modify WayPoints
        • Properties of Waypoints
    • Advanced Topics
      • Cell Configuration
        • Track Setup
        • Gripper Inventory
        • BendCell settings
      • Gripper Configuration
        • Create/ Edit a Gripper
        • Import Gripper from DXF
    • Troubleshooting Bend Errors
      • Part Pickup Error
      • Collisions with Machine
      • Overtravel of Axis
      • Modifications of Waypoints
      • Collisions while Insertion and Extraction
  • Fold
    • Switching to Fold CAM
    • The Fold View
    • Editing Operations
      • Editing a Bend-Op
      • Editing a Side/Section
      • Changing the Sequence
      • Editing the Blank-holders
      • Editing the Gauging
      • Editing the Blades
      • Editing the Loading
      • Editing the Unloading
    • Tool Management
    • Fold CAM Summary
  • Generic Application Settings
    • Drawing
      • Layers
      • Dimensions
      • View
    • Environment
    • Import/Export
  • Flux Reports
    • Report Designer
    • Fields, Pictures and Tables
    • Bands (sub-reports)
    • Labels, Bitmaps and Shapes
  • Appendix
    • Supported 3D Formats
    • Separator Sheet DXF
Robotic Bending
/
Workflow
/
Regripping (RG) Stations
/
Methods of Regripping

Methods of Regripping

There are various settings used to control the regripping process.

rg method2
  • Use the Method option to pick the method to process regripping.

    • Clamp,

    • Clamp+Station,

    • During Bend,

    • Station,

    • Post Bend.

RG-Method1
  • Swivel option helps in the direction of the Gripper around the part during the Re-gripping process.

  • The Insert part first option is already discussed during insertion strategy. The similar way is used here.

  • BG: Z before X option is already discussed during insertion strategy. The similar way is used here.

Clamp Method

clampmethod

When you select the the Clamp method, the Gripper will use the Bend Tool to hold the part and complete the swivel sequence and re-grips from the other side of the part.

You can see below a typical route that Flux RoboBend computes to take the gripper around to the other side.

clampmethod1

1. Gripper moves in towards the bend position.
2. Part kept now in the Clamping position with Tool.
3. Gripper Retract and swivel towards the Left side while the part in Clamping position (Swivel- Left).
4. Gripper takes the Trajectory with the help of Robot to turn upside down.
5. Gripper comes in contact under the part.
6. Re-Gripping completes the cycle with the CLAMP method.

Clamp + Station Method

clamp stationmethod

When you select the the Clamp+Station method, the Re-Gripping happens at the clamping point but also the Regrip Stations supporting the part.

You can see below a typical route that Flux computes to take the gripper around to the other side.

clamp stationmethod1

1. Gripper moves in towards the bend position under the tool also the Re-gripping stations comes to hold the part from bottom and Bend Tool comes down with Part in Clamping position with Tool.
2. Gripper Retract and Swivel towards the Left side while the part in Clamping position (Swivel- Left).
3. Gripper takes the Trajectory with the help of Robot to turn upside down.
4. Gripper comes in contact under the part.
5. Re-Gripping Stations moves out from the gripping position and this completes the cycle with the Clamp-Station method.

During Bend Method

duringbend

When you select the During Bend method, the Re-Gripping happens at the clamping point during the Bending process without Regrip-Stations.

You can see below a typical route that Flux computes to take the gripper around to the other side

duringbend1

1. Gripper moves in towards the bend position. & Part kept now in the Clamping position with Tool.
2. Gripper Retract and swivel towards the Left side while the part in Clamping position (Swivel- Left).
3. Gripper takes the Trajectory with the help of Robot to turn upside down.
4. At same time Bend Process completes.
5. Gripper comes in contact under the part.
6. Tool moves Up after Gripper in contact.
7. Part now retracts and Re-Gripping completes the cycle with the During Bend method

Station Method

stationmethod

When you select the the Station method, the Re-Gripping happens with the Regrip Stations supporting the part.

You can see below a typical route that Flux RoboBend computes to take the gripper around to the other side.

stationmethod1

1. Gripper moves in and also the Re-gripping stations comes to hold the part from bottom.
2. Gripper Retract and Swivel towards the Left side while the part in Clamping position (Swivel- Left).
3. Gripper takes the Trajectory with the help of Robot to turn upside down.
4. Gripper comes in contact under the part.
5. Re-Gripping Stations moves out from the gripping position and this completes the cycle with the Station method.

Post-Bend Method

postbend

When you select the the Post-Bend method, the Re-Gripping happens after the Bending process with the part still at the clamping point.

You can see below a typical route that Flux RoboBend computes to take the gripper around to the other side

postbend1

1. Bending Process completes with the Part kept under the Clamping position with Tool.
2. Gripper Retract and swivel towards the Front side while the part in Clamping position (Swivel- Front).
3. Gripper takes the Trajectory with the help of Robot to rotate to the required position.
4. Gripper comes in contact under the part.
5. Tool moves up after Gripper in contact.
6. Part now retracts and Re-Gripping completes the cycle with the Post-Bend method.

Swivel Option

swivel

Swivel option helps in the direction of the Gripper around the part during the Re-gripping process. With the three options of swivel, we can make the Re-gripping sequence for the movement of the gripper.

  • Front

  • Left

  • Right

swivel1

Contents

  • Clamp Method
  • Clamp + Station Method
  • During Bend Method
  • Station Method
  • Post-Bend Method
  • Swivel Option
Re-Grip Stations Adding ReGrip

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